Servo Heavy Duty Cutting Machine

Servo Heavy Duty Cutting Machine

Our Servo Heavy Duty Cutting Machine is a heavy-duty servo cutting device built exclusively for processing thick and high-strength fins. Focusing on the processing needs of heavy-duty industrial heat exchange and special heat exchange equipment, it targeted solves industry pain points such as cutting deformation of thick base materials, large burrs on cut surfaces and fast equipment wear.
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Description
Technical Parameters

Product Description

 

Our Servo Heavy Duty Cutting Machine is a heavy-duty servo cutting device built exclusively for processing thick and high-strength fins. Focusing on the processing needs of heavy-duty industrial heat exchange and special heat exchange equipment, it targeted solves industry pain points such as cutting deformation of thick base materials, large burrs on cut surfaces and fast equipment wear.

 

The Servo Heavy Duty Cutting Machine adopts a high-rigidity heavy-duty frame and a high-thrust drive system, with strong nominal cutting force. It can easily handle the cutting of high-strength base materials such as thick aluminum foil, thick copper foil and stainless steel, and is compatible with heavy-duty fin structures with large pitch and high hardness. It is an indispensable core processing equipment in the field of heavy-duty heat exchange equipment manufacturing.

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Relying on 18 years of equipment R&D experience, we have comprehensively strengthened and upgraded the transmission structure and tool holder system of the whole machine, greatly improving the durability and long-term operation stability of the equipment to meet the high-load processing needs of heavy-duty production scenarios.

 

In actual production line operation, the Servo Heavy Duty Cutting Machine can form a heavy-duty fin processing production line with a large-size heavy-duty fin forming machine and a multi-roll uncoiler. After multi-level leveling and tension stabilization, continuous fins are fed into the cutting station, and the servo-hydraulic hybrid drive system provides strong cutting power to ensure one-time forming of thick material cutting with flat and deformation-free cut surfaces. The cutting length can be flexibly adjusted within a wide range to adapt to the processing needs of heavy-duty heat exchange components of different specifications.

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The equipment is equipped with a reinforced special cutting tool holder, adopting high-wear-resistant alloy tools, matched with a tool wear compensation function, which greatly extends the service life of tools and reduces customers' consumable costs. The whole machine adopts heavy-duty guide rails and transmission components, with strong shock resistance and wear resistance, and can adapt to 7×24 hours of continuous high-load production. It is also equipped with a complete condition monitoring system to monitor equipment operating parameters in real time and give timely warnings for abnormal conditions, effectively reducing the risk of equipment failure and ensuring continuous and stable operation in heavy-duty production scenarios.
product-800-800

 

Specifications

 

Parameter Item

Parameter Value

Maximum applicable fin width

600mm

Compatible base materials

0.15–0.55 mm aluminum foil, 0.1–0.4 mm copper foil, 0.08–0.35 mm stainless steel

Cutting length range

100–580 mm

Nominal cutting force

55 kN

Cutting accuracy

±0.05 mm

Cutting efficiency

45 cuts per minute

Drive mode

Servo-hydraulic hybrid drive

Tool configuration

High-wear-resistant alloy heavy-duty tool holder

 

Application Fields

 

The Servo Heavy Duty Cutting Machine is mainly used for fin cutting of heavy-duty heat exchange equipment such as heavy-duty industrial radiators, petrochemical heat exchange equipment, construction machinery oil coolers and large generator set cooling systems. It is compatible with various fin structures with thick base materials and high strength, meeting the production needs of heavy-duty heat exchange components in petrochemical, heavy machinery, power energy and other industries.

 

Quality Control

 

For heavy-duty equipment such as the Servo Heavy Duty Cutting Machine, we implement stricter full-process quality control standards. Core load-bearing components are made of high-strength alloy materials, and each undergoes material testing and strength verification upon incoming inspection to prevent unqualified components from entering the assembly link. During assembly, key indicators such as frame coaxiality, guide rail parallelism and tool holder perpendicularity are calibrated multiple times to ensure that the overall structural accuracy meets heavy-duty equipment standards.

Before delivery, the finished product must undergo 96 hours of full-load trial operation with materials to simulate the customer's high-load production scenario, and comprehensively verify the stability, cutting accuracy and tool durability of the equipment. All indicators must meet the standards and a test report must be issued before delivery. We support third-party institutions to conduct on-site factory supervision and inspection throughout the process, and guarantee the reliable quality of each heavy-duty equipment with strict quality control standards.

 

Packaging and Transportation

 

As heavy-duty equipment, we adopt a customized reinforced packaging solution for the Servo Heavy Duty Cutting Machine. The main body of the equipment is packed in thickened fumigation-free export wooden cases, with high-strength wooden brackets and anti-skid fixing devices installed at the bottom. The whole machine is fully covered with stretch film for dust and moisture protection. Precision components such as servo motors, hydraulic valve groups and tool heads are additionally equipped with shock-proof buffer protective layers to ensure that the equipment structure is not damaged and the accuracy is not affected during long-distance transportation and hoisting.

We support FOB port delivery, and can assist customers in handling relevant procedures for large-piece transportation. We can also provide domestic special vehicle door-to-door delivery service according to customer needs, tracking the logistics status throughout the process. After the equipment arrives, professional technical personnel will cooperate with unpacking acceptance, and confirm that the equipment is intact before subsequent installation and commissioning work.

 

After-sales Service

 

We provide an exclusive heavy-duty equipment after-sales service plan for the Servo Heavy Duty Cutting Machine. After delivery, senior technical engineers will come to the site to complete installation, commissioning and operation training, and systematically explain the daily maintenance, tool replacement, common troubleshooting and other contents of the equipment to ensure that the customer's operation and maintenance team fully masters the equipment maintenance skills.

The equipment provides one-year free warranty for the whole machine, and additional extended warranty services for core transmission and hydraulic components. The after-sales technical team responds 7×24 hours, and domestic customers can enjoy on-site maintenance within 48 hours. We keep inventory of wearing parts for heavy-duty equipment, which can be quickly reissued and replaced to minimize equipment downtime. We also provide an annual maintenance service option, with regular on-site equipment inspection and accuracy calibration to ensure that the equipment maintains the best operating condition for a long time.

 

 

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