Full Servo Drive Cutting Machine

Full Servo Drive Cutting Machine

The Full Servo Drive Cutting Machine is a high-end cutting device we built for the medium-sized industrial heat exchange equipment field. It adopts full servo drive combined with ball screw transmission architecture, and is equipped with a grating ruler positioning system to realize industrial-grade ultra-high-precision fin cutting. It focuses on processing scenarios for medium and large heat exchange components such as commercial central air conditioner condensers and generator set radiators.
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Description
Technical Parameters

Product Description

 

The Full Servo Drive Cutting Machine is a high-end cutting device we built for the medium-sized industrial heat exchange equipment field. It adopts full servo drive combined with ball screw transmission architecture, and is equipped with a grating ruler positioning system to realize industrial-grade ultra-high-precision fin cutting. It focuses on processing scenarios for medium and large heat exchange components such as commercial central air conditioner condensers and generator set radiators.

 

In response to the core demands of industrial production for high load, long cycle and high stability, we have comprehensively strengthened the heavy-duty frame, transmission system and hydraulic cooling system of the equipment to ensure stable accuracy without attenuation during 24-hour continuous operation.

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As an original equipment manufacturer with years of in-depth industry experience, we have provided supporting equipment solutions for well-known brands such as BYD and Zhejiang Yinlun. The performance and stability of this Full Servo Drive Cutting Machine have been verified by the production of leading customers, making it an ideal choice for medium and large heat exchanger manufacturers to upgrade production lines and improve automation levels.

 

In terms of production line collaboration, the Full Servo Drive Cutting Machine can form a fully automatic processing production line with a fin forming machine of the same specification and a three-roll automatic uncoiler. Continuous fins first have their tension accurately adjusted by a tension stabilization device, then enter the servo cutting main unit to complete cutting. The cutting process is fully controlled by the PLC system. After cutting, dimensional deviations are automatically screened by the visual inspection system, and qualified products are grabbed into turnover boxes by manipulators. The automation degree of the whole line can reach 95%.

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The equipment has a nominal cutting force of 30 kN, which can easily meet the cutting needs of thick material fins, and the flatness of the cut surface is controlled within 0.03 mm. It is also equipped with an intelligent production report function, which automatically counts production data such as production capacity and pass rate, and supports docking with the workshop MES system to help customers realize digital and visual production management.
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Specifications

 

Parameter Item

Parameter Value

Maximum applicable fin width

450mm

Compatible base materials

0.12–0.4 mm aluminum foil, 0.1–0.3 mm copper foil

Cutting length range

100–440 mm

Grating ruler positioning accuracy

±0.01 mm

Cut surface flatness

≤0.03 mm

Cutting efficiency

50 cuts per minute

Nominal cutting force

30 kN

Whole line automation degree

95%

Die change time

≤25 minutes

 

Application Fields

 

The Full Servo Drive Cutting Machine is mainly used for fin processing of medium-sized heat exchange equipment such as commercial central air conditioner condensers, generator set radiators and industrial refrigeration units. It is compatible with various fin structures such as large-pitch type and louver type, meeting the mass production needs of high-load heat exchange components in HVAC, power generation, industrial refrigeration and other industries.
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Payment Terms

 

We support flexible settlement plans. Both standard and customized models adopt the payment method of 50% advance payment and 50% balance payment, which reasonably shares the cooperation risks of both parties and reduces the capital pressure of customers.

 

We support settlement in multiple currencies such as US dollars, euros, yen and RMB, adapting to the payment habits and financial processes of different customers at home and abroad. For agent customers with large-volume purchases and long-term cooperation, we can provide exclusive tiered price discounts. The specific discount intensity can be discussed in detail according to the order volume and cooperation cycle.

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Production and Delivery Guarantee

 

We have stable and sufficient production and delivery capacity. The conventional delivery cycle for both standard and customized models is 45 days, and the factory's monthly production capacity can reach 25 units, which can fully meet customers' needs for batch procurement and supplementary orders.

During the production process, we will arrange a dedicated contact person to synchronize the progress, and regularly provide customers with picture and video feedback of equipment production to keep customers informed of the order status in real time. Repeat orders can enjoy priority production scheduling, and the delivery cycle is shortened accordingly. We lock the delivery time by signing a formal supply agreement, and complete production and delivery strictly in accordance with the agreed time to guarantee customers' production scheduling plans.

 

Frequently Asked Questions

 

Q: Will the equipment be tested with materials before delivery?

A: Each Full Servo Drive Cutting Machine undergoes 100% full inspection and trial operation with materials before delivery. Shipment will be arranged only after confirming that all indicators such as cutting accuracy, operation stability and automation functions meet the standards. We also support customers to entrust third-party professional institutions to conduct on-site inspection.

Q: What is the minimum order quantity of the equipment?

A: The minimum order quantity is one unit. Mixed procurement of different models is supported, which can flexibly meet customers' different needs such as trial purchase, supplementary order and batch procurement.

Q: Can the equipment be adapted to work with our existing forming machine?

A: Our equipment supports expandable linkage interfaces. We can carry out targeted adaptation and commissioning according to the model and parameters of customers' existing forming equipment to realize the coordinated operation of old and new equipment and maximize the utilization of customers' existing production line resources.

 

 

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